India    USA    Germany

Stainless steel welding and rust free capabilities.

Author - Venuswires

While the iron was discovered through crude metallurgical techniques centuries ago, steel is a fairly late invention and has defined the human progress in more than one ways! The reason is the exceptional qualities adored by steel and which are highly desirable also. Steel is actually an iron alloy of precision wherein carbon, a non metallic and very common element of nature is invariably a component. The presence of carbon makes the steel what it is and particularly determines the arrangement of atoms in a manner such that sturdiness is optimized. Stainless steel is yet another increment in the segment of steels and in this, chromium is added which develops a layer of chromium oxide that is rust proof for life apart from delivering a lustrous finish. Stainless steel manufacturers make different grades of steel through precise alloying compositions towards serving the niche segments of the manufacturing economy around the world.

Stainless steel finds swift acceptance!

On account of the rust resistance and high strength attributes of steels, these are used in diverse applications; and the same are expanding at a fast pace. The sectors that relied on wrought iron as the base product are also transitioning to the SS as the base material; the example of balusters and hand rails could be counted in this regard. Stainless steel suppliers and manufacturers have expanded their portfolio and making newer primary products to meet the requirements of the secondary manufacturers and ancillaries. While the cost of making steel is an important determinant, the processing of the same is also important; as any discrepant conditioning like in welding,etc. could generate problems related to rust and corrosion in specific environs. Hence the steels processing and particularly the welding is guided by a set of protocols to ensure that the prime qualities of stainless steel are retained or at least optimized.

Ensuring rust resistance of SS

While stainless steel is ideally rust proof, continued pro corrosion environmental conditions could be still detrimental and cause the steel structure to get rusted in course of time. The sea coast and swimming pools can be counted as such conditions where the effects of salt water, moisture are much pronounced. The SS quality, therefore, means much to ensure that the durability of the external chromium oxide layer is maximized. Apart from 304 and 316, the stainless steel manufacturer are engaged in refined techniques and making the manipulations towards improving the resistance against rust and corrosion. Regular cleaning is also recommended to remove the corrosion products that accumulate at the SS layer.

The welding of stainless steel

Welding precautions for the SS include aligning the gaps in a precise manner so that the empty spaces are plugged properly. The use of specialty TIG welding is also done to ensure that the joints do not become prone to rusting processes. The welding techniques differ depending upon the use of the stainless steel structure. More refined welding and greater precautions are required in rust prone situations while the sturdiness needs to be double ensured in cases requiring critical frameworks like in construction activities.

Stainless Steel for water treatment plant

Stainless Steel for water treatment plant

Author - Venuswires

Clean and safe water is a vital component of our life. It is our natural resource and should be pre-served in effective & efficient manner. It is essential for health, hygiene and productivity not only for our community but also integral for animals& plants as it plays an important role in biodiversity.

Water treatment is the process by which water is purified to an acceptable level of usage; it can be used to drink, irrigation, industrial supply, river flow maintenance for water recreation. This process removes the unwanted components & contaminants i.e. sediment, bacteria, and other impurities so that it can be used for any specific purposefor which it is treated for. In simple language, it is the water cleaning process for the desired usage.

The process may be different at different locations, depending on the technology adopted by stainless steel manufacturers in Indiaof the plant and the type water it needs to process, but basic principles will remain same by or large. Water treatment involves following steps:

1. Coagulation/ Flocculation
2. Sedimentation
3. Filtration
4. Disinfection
5. Sludge Drying
6. Fluoridation
7. pH Correction

Stainless steel manufacturers in India has made this easy by the introduction of good grade stainless steel &modern technology. The main piping material used in water treatment plants should have sufficient corrosion resistance for the maximum state of affairs, with its surface clean and free of defects along with excellent performance to transport water from one location to another.

The principal reason to use stainless steel by stainless steel wire manufacturers&welding wire manufacturers in India is its outstanding resistance to contaminate water with metal ions. The outstanding recital offered by stainless steel be determined by different factors i.e. whether it is galvanized or coated steel, finned, multi-layer, ductile cast iron, copper alloys in clean waters etc.

Generally, Type 304 and 316 stainless steels are being used in the water and waste water treatment plants. They do not possess thinning of the layer and hence corrosion does not happen. As they are thin & light in weight which allows the easy transportation, installation, and low service maintenance in lieu of expensive machinery such as backhoes or cranes for the trench.

Following are the benefits of Stainless Steel when it is used for water treatment plants:
1. Corrosion free behavior
2. Easy to design
3. Ease of pre and post fabrication of piping
4. Low leaching levels
5. Excellent durability, strength & ductility
6. Tolerance of high pressure water flows
7. Recycling
8. Easy operations and maintenance

Stainless steel does not require a corrosion allowance as is needed for ductile cast iron and carbon steel and thereby permits selection of minimum thickness mainly based on structural strength and pressure requirements.
Stainless steel manufacturers in India are offering light weight & durable design solutions to the water industry. It not only benefit economically but also offers a positive impact on the environment. Examples of which are- drinking water treatment and distribution, and waste water treatment installations reduced environmental impact by water preservation and recyclability.

How To Buy Steel Tube

Steel Tube Basics – How to Buy Steel Tube

Author - Venuswires

Important Characteristics and Factors to Be Considered While Buying Steel Tube

The modern capability adopted by Stainless steel manufacturer and exporters with high-end machines, and latest software and controls, shows how they are precisely building the steel tubes. With right raw material, tools, lubricants & machines, stainless steel tubes & pipes manufacturer are achieving the better output as per the required specifications. Some challenges make some level of unpredictable & unavoidable instances but still with proper manageability and articulation of requirements, this can be resolved.

Steel pipes/tubes are long& hollow that is used for a variety of purposes in different application areas. They can be used for transporting water and gas in cities and towns by underground mechanism, protect electrical wires, used for bicycle frame manufacture, automobiles, refrigeration units, heating and plumbing systems, flagpoles, and street lamps, to name a few. Stainless steel tube manufacturers produce strong tubes/ pipes but they also make them lightweight for certain requirements.

Selection of metal is the most important characteristic when it comes to select tube. Stainless steel is very durable &strong with high resistance to corrosion as mentioned above. It contains chromium which provides this corrosion resistance to water, other fluids & materials.Stainless steel tubes & pipes manufacturer consider all properties such as strength, chemical and corrosion resistance, thermal stability, and rigidity when initiate manufacturing process.

Following factors should be taken into consideration when anybody buys the Steel pipes/ tubes:
1. Size:

Sizing is the most important while selecting tube. Tube dimension i.e.inside and outside diameter, and thickness of the wall plays an integral role in application usage of tube/pipe.

2. Shape:

Steel tubes are rigid, after construction, they hold a specific shape. The most common shape is the circular cross sections, but there are a number of other shapes available for different applications as per the requirement. The standard shapes are circular, oval, rectangular, and square.

3. Construction:

Steelpipes and tubes can be categorised based on the process of their construction i.e. welded& drawn (first by welding & formerly accurately sized by drawing with die, Welded (the cross section is formed by rolling and welding metal sheets) or Seamless (created via extrusion).

4. Performance:

Different performance stipulations which impact the application use tubes are:

a. Temperature:

Level of temperature that tube can operate with as they are also used to transport the fluids which are impacted by the outside environment temperature.
b. Minimum bend radius: An acceptable level of tube cross-section deformation, rating taken in millimetres or inches.

c. Maximum vacuum:

It expresses the extreme vacuum pressure which can be generated in the tube.

d. Pressure Scale:

It states the maximum or minimum pressures the tube can hold. It is calculated in psi (pounds per square inch).

5. Features:

Some important features also include bright finish, galvanised, painted, plated, coiled/ spiral, finned/ fluted, multi-layered and sterilising ability.

Steel tubes are designed for specific industrial applications which are stronger and robust. So, prior buying any steel tube complete understanding of its application usage and environmental constraint should be taken care in advance to avoid any risk factor at later stage.

"Pump Shaft Quality" Stainless Steel Bar

What Makes a “Pump Shaft Quality” Stainless Steel Bar?

Author - Venuswires

With stainless steel invention, the Stainless steel manufacturer and exporters industry got revolutionized, with tremendous energy & force on heavy engineering equipments including manufacturing of automobiles, motors, shafts and pumps. It is true in every sense that each & every aspect of human life is touched by products & services of stainless steel.

A pump shaft bar is a rotating or swing round, straight bar that transmits motion and torque. They are basically supported by bearings and carries gears/ wheels.

Pump Shaft Quality bars showsturned, ground and polished shafting action used in the rotating industries by Stainless steel Bars manufacturers. The manner in which these bars are treated leads to a tighter diameter tolerance which is achieved through the effects of wear and providean excellent functional product with specified controlled properties. It also enhances the performance of Pump Shaft Quality bars which further ensure minimal vibration through the complete shaft length.
Hence, it results is a more efficient, effective, reliable, stable, and high-performing pumping system. It was earlier used for precision shafting in pumps but now because of its tighter diameter tolerances, it is used by stainless steel manufacturer and exporters in many other applications.

Stainless steel Bars manufacturers customize the Pump Shaft Quality bars in different ways such as grade, size, length and finishing, while maintaining the tolerance & quality levels depending upon the application use of the Pump but will always be manufactured on higher standards as compared to common steel bars. Following attributes or characteristics must be taken into consideration while manufacturing and exporting PSQs:

I. Vibrations:

Pump Shaft quality bars require a very tight degree of straightness as when they spin at higher speeds, vibration within the pumping equipment becomes a concern. PSQs which do not conform their quality standards can cause damage to much extent. Variances cannot exceed 0.0005” in the first three feet of the shaft, and 0.0015” for each foot over the first three. Following these specification helps minimize harmful vibrations within the shaft and equipment.

II. Strength:

As they are used in those applications where heavy loads & high speed involved, which results in very large extent of pressure & stress. If they are not handled properly while their movements, they can bring an unexpected event of an accident with major impact. Hence, the exact specification should be determined. They have a minimum yield of 75 KSI, and a tensile strength of 100 KSI. This strength allows them to withstand heavier loads.

III. Diameter:

Due to high precision rate, it must fulfill the requirement/application for which it is developed, in order to prevent damage to both the machinery and to itself. As outer diameter requirements are being critical, they must remain in their tolerance levels.

IV. Shipping:

With the rigid precision straightness and tight diameter tolerances, handling & shipping of Pump Shaft Quality (PSQ) requires careful and special considerations, with a special focus on packaging to achieve customer satisfaction.

PSQs are high-quality stainless steel bars which can be manufactured as per the customer requirement in customized shapes and size along with variability. They also possess the resistance to corrosion which makes them ideal for the use of a difficult application.

Uses of stainless steel in Automotive industry

Uses of stainless steel in automobile industry

Author - Venuswires

In order to keep in line with stringent norms of pollution control agencies and safety organizations, automobile industries have been extending their best efforts to enhance the strength: weight ratio. And it is really not surprising to see automobile industries moving towards effective utilization of stainless steel to achieve their intended target. Yes, with excellent corrosion resistance and highly desirable mechanical properties, stainless steel has emerged as one of the main material of construction in automobile industries. Recognized as one of the leading stainless steel manufacturers in India, it is indeed our privilege to illustrate the uses of SS in the automobile industry. Here we go!

Need for stainless steel in automobiles:

How come the pollution control norms, weight of the vehicle and usage of stainless steel are linked? Well, it is a known fact that reduction of 10% in weight of the vehicle would automatically translate into 5% less of fuel consumption. With less fuel utilized, the quantum of pollution would also come down. As high strength steel paves way for reduction in curb weight, it is a win-win situation for all concerned players!

Ferritic stainless steel in automobiles:

To enhance the efficiency of operating parameters, research scientists have been giving their attention towards better exhaust systems that can withstand the harsh conditions of corrosions and environments. Hence the addition of several stabilizing elements with a proper selection of stainless steel grades becomes a feature of paramount importance. Ferritic stainless steel with Titanium and Niobium has emerged as clear winners for exhaust systems that include manifolds, catalytic converters, mufflers, and pipes. As performance expectations are growing rapidly, complex designs are being worked out and grades such as SS 409L, SS 432, SS 436L, SS 439, SS 441 are being suitably deployed.

Austenitic Stainless Steel:

Usage of Chrome – Manganese stainless steel devoid of Nickel as a bumper material is slowly gaining momentum in automobile industries. As these materials drastically bring the thickness of bumpers by 75%, industry is cheering at savings made in cost and material. In fact, research engineers associated with major automobile industries have started exploring the options of using these materials for the variety of parts:

o Body and floor panels, reinforcements, and beams
o Fuel tanks
o Wheels, gear shafts, and suspension arms.

How about completely building the body of an automobile with cold worked Cr-Mn steel that has the ability to bring the total weight of the body at least by 40%? In fact, engineers have almost reached with the final version of vehicles made out of these materials and the trial runs are on.

Other uses:

Stainless steel is also used in various parts such as pump bodies, heat shields, wipers, airbag containers, belt springs, hose clamps and much more. Although these look like minuscule applications, each one of them constitutes an intrinsic cog in the whole complex system.

The story does not end here. Stainless steel has more and more applications in automobile industry and engineers are continuously working to improve upon the situation. If you are looking out for a steel manufacturer in India for a development of special material components for the automobile industry, you can always contact us for further discussion and be rest assured about the outcome of the product.

Do you know difference between CARBON AND STAINLESS STEEL

Do you know difference between carbon and stainless steel?

Author - Venuswires

We all have witnessed heavy deployment of steel in various areas – construction of bridges, railway lines, and buildings, and fabrication of process equipment, machines, Automotives etc. It is worthwhile to note that steel types used for the above-mentioned applications are not same and they can either be stainless or carbon steel based on the necessity of mechanical properties and corrosion preventive measures. So, what exactly is the difference between carbon and stainless steel and how it influences the decision of selection? Let us understand.

Generally speaking, steel is an alloy made out of elements such as iron and carbon and the composition of them makes all the difference. While higher carbon content in the steel makes it be hard and brittle, the lower values make it tough and ductile. Hence the core differences between carbon steel and stainless steel can be made in several aspects such as composition, wear and corrosion resistance explains a reputed steel manufacturer in India.

Steel composition:

As the name implies, carbon steel contains much higher carbon than the stainless counterpart. While the former has 0.12 to 2% carbon, the latter has much lesser values. Also, it should be noted that the total alloy content in carbon steel is less than 10.5 percent and in the case of stainless steel, the quantum of chromium alone is at least 10.5 percent.

Corrosion resistance:

It is true that both carbon steel and stainless can be polished to achieve a shiny surface. But in the case of carbon steel, the surface needs to be protected with suitable paint to avoid rusting and this is not so with stainless steel. And the reason is quite simple – the presence of chromium in stainless steel provides an oxide shield for this material and hence offers excellent corrosion resistance against most of the known chemicals.

Mechanical properties:

The quantum of alloying elements defines mechanical properties such as hardness, tensile strength, brittleness and ductility in steel. For instance, nickel in stainless steel gives adequate ductility to it and thereby makes it tougher. As these alloying elements are the main feature of deciding the crystal lattice structure of steel, their composition plays a crucial role in mechanical properties. Remember, it is very much difficult to categorically classify steels on mechanical properties, as numerous varieties of stainless steel with unique compositions of alloying materials have been developed for industrial applications.

Appearance:

When it comes to aesthetic appearance, stainless steel easily outweighs carbon steel, as it does not lose its luster easily. Hence carbon steel needs to be painted routinely to avoid corrosion and thereby to retain the aesthetic appearance it offers to the job.

Cost:

No comparison in engineering products would be complete without the comparison of cost. As carbon steel alloy is devoid of many costly elements, it is natural for them to be economical than stainless steel. The cost of stainless steel is completely dependent on their other alloying materials, but all their variants are definitely costlier than carbon steel.

Choosing the right quality of steel is a tricky subject and usually, the decision is made after weighing all these factors. If you are looking out for reliable stainless steel manufacturers in India for your industrial needs, contact us to know how we can help you with a selection of right material.

What is the role of steel in aircraft

What is the role of steel in aircraft?

Author - Venuswires

A good grasp of technical knowledge encompassing mechanical properties, chemical composition, and corrosion resistance of the material is crucial to design and fabricate any critical equipment such as those used in the aircraft industry. As any deviation in design parameters can lead to catastrophic losses of human lives and equipment, proper selection of material is nothing but an essentiality. Some of the design properties that are considered crucial for aircraft industry are

Hardness
• Ductility
• Elasticity
• Malleability
• Strength
• Density
• Weldability
• Conductivity
• Thermal expansion
• Toughness
• Brittleness

Considering the unique needs of the aircraft industry, stainless steel manufacturers in India and other parts of the world in conjunction with Society of Automotive Engineers (SAE) and American Iron and Steel Institute (AISI) have identified the chemical composition of stainless steel that can withstand the rigid demand of service.

Low carbon steels:

Steels having carbon percentage of 0.1% to 0.3% are employed by aircraft industry for safety wires, fasteners, bushings for cables, pipe clamps and threaded solid tie rods.

Medium carbon steels:

Having a carbon content of 0.3% to 0.5%, this type of steel is highly suitable for machining connecting rods and light forgings with sufficient surface hardness.

High carbon steels:

Thanks to the high carbon content of 0.5% to 1.05%, this type of steel enjoys very high hardness after heat treatment. But it has very less application in the aircraft industry, except for flat and coil springs.

Nickel steels:

As nickel steels present an excellent opportunity to achieve high hardness without much effect on ductility, they are widely used as fasteners, pins, and keys.

Chromium steels:

Many times, heat treated forgings with ultra high strength and toughness superior to carbon steel is necessary for ball bearings in aircraft, and what can be a better choice other than chromium steels? It fits the bill perfectly!

Stainless steels:

With strong anticorrosion properties even in aggressive process conditions, SS makes a strong candidate for many applications in the aircraft industry. Also with excellent workability, it can be rolled, drawn, formed, or bent to any shape using proper tools.

o Fuel tanks and cabin components:

With high suitability for mild environments of chlorine percentage less 200 ppm, SS 304 and SS 316 are the perfect solutions. Remember it is possible to withstand very high temperature using the derivatives of these highly popular stainless steel variants.

o Exhaust components and high-temperature engine parts:

As high-temperature service and oxidation prevention requirement propels the need for variants other than SS 304 and 316, the steel industry presented the variants ASTM S30415, ASTM S30815, AISI 309, and 310 that can withstand up to 1150oC.

Chrome molybdenum steels:

As these types of steel have very high UTS without compromising wear resistances, they have replaced carbon steel for welded structural parts, components, and assemblies.

Well, the list goes on and on. The bottom line is that the contribution of steel in industries, particularly the aircraft industry, is beyond match and highly irreplaceable. Being a reputed steel manufacturer in India, we are glad to be of service to aircraft industry and be part of a success story.

Why stainless steel are used in dairy industry

Why stainless steel are used in dairy industry?

Author - Venuswires

Before the advent of stainless steel, food and dairy industries were facing huge problems with respect to corrosion. As food and dairy industries need to maintain strict hygiene conditions and product purity, the corrosion in pipelines, equipment, and fluid handling machinery were always creating severe problems of business enterprises, explains one of the steel manufacturers in India. But since the arrival of stainless steel, an overwhelming change of scenario was observed and the reason was quite obvious – zero or very minimal chances of corrosion. So how exactly it helps the dairy industry? Let us learn

Corrosion resistance: As mentioned earlier, corrosion resistance property of SS has always been the pushing factor. Even in harsh conditions such as elevated or subdued conditions of temperature, specially formulated SS 304 and SS 316 materials offer excellent corrosion resistance, especially to oxidation and sulfidation. Be it for homogenizer, decanter, heat-exchanger, process tanks and pasteurizer, SS has become the norm in the dairy industry. Moreover, all fittings, valves, fluid transfer systems, and instruments extensively use SS to pave way for non-corrosive operation.

Ease of fabrication: When any material is chosen, it is also necessary to gauge several other factors such as engineering economics and fabrication feasibility. As it is a known fact that SS is recyclable material, engineering economics has always been with SS. But what about technical feasibility or ease of fabrication? With a plethora of options available for welding and fabrication, and easy availability of good quality of welding wire, machining equipment, SS ranks very high in the popularity chart, emphasizes a reputed stainless steel supplier

Heat resistance: Perhaps this is what triggered the necessity of a special focus on new materials. But thanks to huge advances in metallurgical industry and automation techniques, good quality SS with unconventional designs and manufacturing techniques popped up and aided dairy industry.

Flavor and color retention: As the chances of oxidation or other chemical reactions were eliminated by using SS, dairy industries were able to control the flavor and color of their products ranging from milk, butter, cheese, and curd. Remember, in addition to product purity, flavor and color retention is very much important in food and dairy industry to sustain the interest of consumers.

Cleanability: A big plus point of SS is that it can be cleaned very easily. As unclean or unhygienic conditions can easily deteriorate the product quality, the dairy industry never takes chance with cleanliness and hence it is no wonder they chose SS.

Although stainless steels are quite resistant to corrosion, the conventional formulations of them may cause a stain or even undergo mild corrosion due to malic acid and lactic acids at higher temperatures. Moreover, average values of thermal conductivity of SS were also a major concern for engineers. But after understanding the metallurgical needs, methods, and development of new technologies of fabrication, this problem has been smartly eradicated. Yes, new formulations of SS have been discovered and they are rendering the best possible service to maintain hygiene factors and product purity.

Having been recognized as one of the reliable stainless steel wire manufacturers, we know the importance of SS in the dairy industry. If you are food and dairy industry owner, we can always help you with our rich expertise. Contact us today and reap rich benefits!

What are uses of stainless steel in architecture area

What are uses of stainless steel in architecture area?

Author - Venuswires

What are uses of stainless steel in architecture area?

Gone are the days, when architects were solely dependent on cast iron or carbon steel materials for enhancing the aesthetics and architectural view of a structure. With stainless steel becoming more affordable and cost efficient, architects have smartly started to deploy stainless steel for various applications. But what made architects to rush towards SS? Ask any stainless steel supplier of construction industry and they would point their finger towards luster, durability, maintenance & cleaning, availability of various surface finishes, economics, production feasibility, and corrosion resistance of SS. So, how best SS can be used by an architect?

Roofing:

Stainless steel roofs are rapidly gaining popularity, thanks to several choices of stainless alloys, surfaces, and easy fixation techniques. For instance, it is very much possible to go for Matt finished, cold rolled steel having sufficient strength for self support using Duplex steel and have a visually aesthetic roof. Should we say more?

Pedestrian bridges:

Be it for skywalks or simple cycling tracks across a water bed, nothing works better than SS bridges to infuse aesthetic appearance. As most of the thick slabs of SS are prefabricated using suitable techniques such as water jet cutting, it really becomes easy to assemble them at the site through welding or fasteners, says one of the stainless steel manufacturers in India.

Facades:

Perhaps, steel is as important as glass when facades are being designed under the banner of trendy architecture. Infact, it would not be wrong in place to mention that for the last eight decades or so, stainless steel has been extensively used to achieve weatherproof exteriors in many of world’s tall structure.

Fire protection doors:

As fire doors need to withstand high temperature, it is of paramount importance to choose right material. Stainless steel perfectly fits this requirement and also offers additional advantage of good mechanical property. If you are insisting for fire door in highly hygienic structures, straight away opt for SS fire doors.

Washrooms:

Again, as we talk about hygienic conditions offered by stainless steel, sanitary installations in public and private washrooms comes flashing across our minds. Moreover with high versatility, attractiveness, and longevity, the functionality and adaptability offered by stainless steel is beyond match.

Solar panels:

With world started moving towards renewable energy sources, it is no wonder stainless steel offers zero leak and long lasting roof skins that can very well integrate themselves with solar panel modules. As SS offers secure fixtures, architects are more than happy!

Elevators:

Can there be better way other than doors and interiors to gain the impression about the cleanliness of a lift. As SS offers excellent cleanability, the surfaces can be easily brushed routinely to remove any sorts of dusts or stains.

Louver blinds:

Although it is a new entrant under the perspective of architecture, it has already become a raging hit. Yes louver blinds made out of stainless steel offers multi-folded advantages than the conventional ones, such as high reflection of light, ability to guide light profiles and cleanability.

Well, the role of SS in architecture is beyond match and has been growing by leaps and bounds. If you need special application of SS wires and rods for your architecture perspective, you can always contact us.

Twisting The History Of Steel Wire Rope

Author - Venuswires

Durability & creativity are the backbone of technological progress of a country. A special mention to be made here is that of mining industry which led the Industrial Revolution & has gone down in history courtesy few significant innovations. Steam Engine would probably be the frontrunner in the list of strategically significant key innovations. We must not ignore the contribution steel wires in the development of heavy industries; they always seem to have been left alone & the limelight is grabbed by the final product i.e steam engines.

For more than a hundred years, flexible steel wire ropes have been a pillar of support for lashing down scaff planks or lifting heavy weight pulleys. They were in usage as cranes & draglines for surface mining. Cheaper imports from China have started flooding the market however Venus steel, the undisputed leader in manufacturing of wire rope works still stands tall when it comes to manufacturing & production of flexible steel wire ropes. Of late VenusWires have set up their manufacturing unit in Khopoli, Maharastra to empower Indian heavy industry.

We can attribute the first usage of steel rope to Willhelm August Julius Alber, a German mining engineer in 1834 based on our research through the pages of mining history. Till then, mining haulage was dominated by hemp fibre rope or chains. Rope would get rotten due to extreme humidity of underground mines & iron chains often had a layer of rust making both of them lose their strength of load bearing capacity. Technically, they had to be replaced every now & then. Chains were more prone to loss of credibility arising out of inconsistency in metallurgy & a single unnoticed weak link could prove to be a disaster for the entire unit.

Owing to this inefficiency & costly affair, a German engineer & surveyor, John Roebling focused his entire energy in building ropes made up of flexible steel wires. He used 6/19 construction wherein 6 denotes strands & 19 is the number of wires per strand. A strand containing 19 wires looked like a perfect hexagon as due care was taken to ensure the gauge of all the wires are the same. Roebling used three different gauges & combined all of them together to develop a stronger & more durable flexible steel wire rope. It immediately enhanced the load bearing capacity of the wire & effortlessly replaced erstwhile ropes & chains. Roebling saw an increased demand of his steel wires across civil engineering, mining industry as well as transportation industry increased their demand for his products. Sensing profit & strategic benefits, John Roebling set up his first rope factory in 1849 in Trenton, New Jersey.

1 2 3 4