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718 Alloy for Aerospace Fasteners and Turbine Components
718 Alloy for Aerospace Fasteners and Turbine Components

718 Alloy for Aerospace Fasteners and Turbine Components

718 Alloy is among the best-selling Nickel-Based Super Alloys within the Aerospace Industry. The alloy's excellent strength, high temperature capabilities and ability to withstand corrosive materials make it ideal for use as an aerospace fastener, turbine component and other critical aircraft engine components. Aircraft and Turbine Systems are subjected to extreme conditions including heat, pressure and mechanical stress. Therefore, for reliable, long term performance in these applications, 718 Alloy meets those demands.

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What Is 718 Alloy?

718 Alloy is a precipitation hardening Nickel-Chromium alloy to be used in applications which are required of:

  • High strength
  • Excellent fatigue resistance
  • Oxidation resistance
  • Corrosion resistance
  • High-temperature stability

Because 718 Alloy's mechanical properties do not degrade with increased temperature, it is commonly utilized within the aerospace and power generation industries.

Why 718 Alloy Is Widely Used in Aerospace

Aerospace parts experience one of the most extreme and stressful operating environments with conditions such as:

  • Extreme temperatures
  • Continuous vibration
  • High mechanical loads
  • Thermal cycling
  • Oxidation and corrosion

The high strength, toughness and temperature stability of 718 Alloy make it an ideal choice for aerospace applications.

Key Benefits for Aerospace Applications

  • Optimum high-strength to weight ratio
  • Excellent ability to withstand cyclic stress (fatigue)
  • Resistance to deformation under load (creep)
  • Able to operate for extended periods of time
  • Will perform consistently at higher than ambient temperature

718 Alloy for Aerospace Fasteners

Fasteners play a vital role in the construction of commercial and military aircraft as well as their engines. When failure occurs, even with fastener elements that fail at lower loads than anticipated by design, the potential for catastrophic damage exists.

Why Aerospace Fasteners Need 718 Alloy

Aerospace fasteners require:

  • High tensile loads
  • Vibration
  • Temperature fluctuations
  • Corrosive environments

718 Alloy has the necessary mechanical properties so that it can provide structural stability when exposed to such an environment.

Common Aerospace Fasteners Made from 718 Alloy

  • Bolts
  • Nuts
  • Screws
  • Studs
  • Washers
  • Structural fastening systems

Due to high strength and high temperature corrosion resistance, 718 Alloy has many uses within aerospace for both airframes and turbine components.

718 Alloy for Turbine Components

Components of a gas turbine or jet engine are subjected to extreme heat and stress. Therefore, the components in this system need to be made with a material that can withstand the loss of mechanical properties at elevated temperature conditions.

Typical Turbine Components Manufactured from 718 Alloy

  • Turbine discs
  • Turbine shafts
  • Compressor components
  • Engine casings
  • Rotor assemblies
  • High-temperature structural parts

The alloy's ability to maintain mechanical stability under prolonged thermal exposure makes it ideal for these applications.

High-Temperature Performance of 718 Alloy

One of the most important advantages of using 718 Alloy is the ability to operate in high-temperature environments.

Benefits include:

  • Retention of strength at elevated temperatures
  • Resistance to thermal fatigue
  • Reduced risk of deformation
  • Stability during continuous operation

In this way, 718 Alloy will be useful for use on aerospace engines, turbines, and exhaust systems where there are extreme temperatures involved.

Corrosion and Oxidation Resistance

Its major benefit is protecting against several types of corrosive processes which may exist at extremely high temperatures within aircraft engines or turbines.

718 Alloy provides an additional level of protection through resistance to:

  • Oxidation
  • Atmospheric corrosion
  • High-temperature corrosion
  • Moisture exposure
  • Industrial contaminants

Protecting components from damage resulting from these corrosive processes reduces overall downtime required for repair/maintenance.

Fatigue Resistance and Mechanical Strength

Aerospace parts experience repeated loading and unloading cycles throughout their service life.

Why Fatigue Resistance Matters

If the part or structure cannot withstand such cyclic loading, the eventual result will likely be a catastrophic failure of the structure due to fatigue.

Therefore, 718 Alloy has an extremely beneficial combination of mechanical characteristics, including:

  • High fatigue strength
  • Excellent toughness
  • Crack resistance
  • Long-term durability

Properties that are very important when considering both aerospace fasteners and rotary turbine components.

Other Applications of 718 Alloy

Although aerospace is the largest user of 718 Alloy, the alloy is also used in:

Power Generation

  • Gas turbines
  • Steam turbines
  • High-temperature power equipment

Oil and Gas Industry

  • Downhole tools
  • Wellhead components
  • High-pressure equipment

Industrial Processing

  • Heat treatment equipment
  • High-temperature fasteners
  • Industrial exhaust systems

718 Alloy vs Stainless Steel for Aerospace Applications

When it comes to working with high temperature and load conditions (like those found in aerospace), you can replace your stainless steel parts with 718 Alloy.

Property 718 Alloy Stainless Steel
High Temperature Strength Excellent Moderate
Fatigue Resistance Excellent Good
Oxidation Resistance Excellent Good
Aerospace Engine Use Widely Used Limited
Turbine Applications Ideal Limited
Cost Higher Lower

When Should You Choose 718 Alloy?

718 Alloy is a suitable choice when the application requires:

  • High-temperature strength
  • Aerospace-grade performance
  • Fatigue resistance
  • Oxidation resistance
  • Turbine component reliability
  • Long service life under demanding conditions

You may find that it has great value when building mission-critical components that require maximum performance and safety.

Why Choose Venus Wires for Nickel Alloy Solutions?

Venus Wires provides quality, consistently manufactured materials (stainless steel & Ni-base alloys) for challenging industrial processes. The company has an emphasis on quality that will provide customers with reliable, high-performance material solutions for Aerospace, Engineering, Energy and Industrial markets.

Venus Wires' Specialty Alloys are designed to help manufacturers meet their required performance and reliability specifications.

Conclusion:

Venus Wires' grade 718 Alloy is considered by many to be among the most well-known and widely used Nickel-based Superalloys for use as fasteners and turbine component parts in aerospace. It offers a unique combination of high tensile strength at room temperature, good fatigue properties at room and elevated temperatures, excellent corrosion resistance and very good oxidation resistance up to extremely high temperatures. This combination of mechanical properties makes it a "go-to" choice for many aerospace companies when they need to have a high-strength, lightweight, high-value material solution to meet their specific needs.

As such, whether you are purchasing aircraft fasteners, engine parts or turbine discs/compressor blades, Venus Wires' grade 718 Alloy will continue to serve its purpose in helping to ensure your equipment performs safely, reliably and operates over time without failure in some of the most extreme service conditions found in today's aerospace industry.

Also Read: AS9100 – An Essential Quality Standard For Aerospace Product Manufacturers